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Making things that fit togetherLesson 7 of 16

Drawer box

A case with drawers is a lot of panels to keep straight, and they only work if they were all worked out from the same numbers. This cuts the case, the shelves and a tray for every drawer in one go.

1

Type the outside of the case and how many drawers. They divide the inside evenly, and the shelves take their thickness out of it.

2

Each shelf's tabs pass through the sides and finish flush with the outside. The slots are cut to match, so a shelf drops in and holds the case square.

3

Everything lands on the sheet together: five case panels, a shelf between each pair of drawers, and a tray for each one.

Every setting

13

What each number in the dialog means, and where it starts.

Width

Outside width of the case in millimetres

Starts at 200 · 20 or more
Depth

Outside depth of the case in millimetres

Starts at 150 · 20 or more
Height

Outside height of the case in millimetres

Starts at 180 · 20 or more
How many drawers

How many drawers, stacked up the case

Starts at 3 · 1 to 8
Thickness

Material thickness in millimetres

Starts at 6 · 0.5 or more
Finger size

Finger size in millimetres

Starts at 12 · 2 or more
Kerf

Beam width. Panels grow half a kerf, slots shrink one.

Starts at 0 · 0 to 2
Clearance

Gap so the drawer slides. Too little binds, too much rattles.

Starts at 0.5 · 0 to 5
Finger hole

Finger hole in the drawer front. 0 for none.

Starts at 25 · 0 to 60
Base lift

Raises the floor so the case stands on its walls, not on its base.

Starts at 0 · 0 to 40
Corner relief

Rounds inside corners so a square tab seats fully.

Starts at 0 · 0 to 5
Sheet width

Sheet width the panels are laid out on

Starts at 900 · 50 or more
Sheet height

Sheet height the panels are laid out on

Starts at 600 · 50 or more

What it is

Type the outside size and how many drawers, and get the case, the shelves between the drawers and a tray for each one, laid out ready to cut. Sizes are the outside of the case.

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16 lessons